How Bently Nevada helps automation systems achieve efficient predictive maintenance

June 11,2025

Introduction

In the era of Industry 4.0, predictive maintenance (PdM) has become a key strategy to reduce downtime and improve operational efficiency. As an industry-leading condition monitoring solution provider, Bently Nevada plays an important role in automation systems with its advanced sensing technology and integrated diagnostic platform. Its predictive maintenance tools have greatly improved the reliability of equipment and ensured the stable operation of automation systems in industries such as oil and gas, electricity, and manufacturing. This article will explore how Bently Nevada enhances the level of predictive maintenance in automation systems through core technologies, data analysis capabilities, and digital transformation integration.

Advanced condition monitoring: the core support of predictive maintenance

The core of Bently Nevada's predictive maintenance capabilities lies in its advanced condition monitoring system. Through highly sensitive sensors (such as eddy current probes, accelerometers, and velocity sensors), the system can obtain real-time operating data of key rotating equipment (such as turbines, compressors, and motors).

Its representative products, the 3500 series and the Orbit 60 series, enable continuous monitoring of equipment and early identification of potential faults such as imbalance, misalignment, bearing wear or rotor friction. Through real-time data acquisition and advanced signal processing, maintenance teams can intervene before a fault occurs to avoid unplanned downtime of the production line.

Data-driven maintenance: the power of integrated analysis

Bently Nevada not only provides raw data, but also transforms data into actionable information through the System 1 platform. The software integrates equipment health data, supports advanced diagnostics and predictive analysis, and builds algorithms based on years of experience in rotating machinery to help users discover potential fault trends.

System 1 supports remote monitoring and trend analysis, allowing maintenance teams to make maintenance decisions based on equipment status rather than schedules. Compared with traditional scheduled maintenance, data-based strategies can significantly reduce maintenance costs, extend equipment life, and improve overall equipment effectiveness (OEE).

In addition, System 1 can also be integrated into SCADA, DCS or enterprise asset management (EAM) systems to achieve unified management of predictive maintenance for the entire plant or production line.

Driving digital transformation: deep integration of industrial IoT

Against the backdrop of smart manufacturing and the Industrial Internet of Things (IIoT), the Bently Nevada system has become an important driving force for digital transformation in enterprises. Through cloud platform connectivity and edge computing technology, equipment monitoring data can be quickly processed locally and transmitted to a central analysis system.

Edge devices are responsible for local preliminary analysis to reduce data latency and bandwidth pressure, while ensuring that critical alarms are delivered in real time. The cloud platform supports long-term data storage, AI model training, and cross-factory equipment performance comparison, making predictive maintenance a strategic management tool for enterprises.

In addition, Bently Nevada supports multiple protocols such as Modbus and OPC UA, has the advantage of an open architecture, and is easy to access existing automation systems, making it suitable for predictive maintenance plans that are promoted in phases.

Conclusion

Bently Nevada provides reliable and intelligent maintenance support for industrial automation through technological innovations in condition monitoring and predictive diagnosis. Its high-precision sensors, powerful data analysis platform, and digital integration capabilities enable enterprises to shift from traditional passive maintenance to active, data-driven maintenance methods. This shift not only reduces the failure rate, but also significantly improves the life of equipment and operating efficiency. As industry continues to evolve toward intelligence, Bently Nevada will continue to play an important role in large-scale predictive maintenance practices.

18/07
2025

Honeywell 900G02-0202 digital input module helps upgrade industrial signal acquisition
Introduction With the continuous improvement of industrial automation, the accuracy and reliability of field signal acquisition are particularly critical. Honeywell 900G02-0202 digital input module is a high-performance input device designed to convert discrete field signals into readable data for control systems. This module is designed for harsh application scenarios to ensure seamless communication between field devices and process control systems. Reliable digital signal acquisition capability The 900G02-0202 module has multi-channel discrete input function, which can efficiently and accurately collect switch signals from field devices such as buttons, limit switches or proximity sensors. The module supports 16 independent input channels, which can monitor multiple field signals in real time, improve system response speed and data processing efficiency. Each channel adopts an independent isolation design, providing excellent anti-interference ability, effectively preventing the impact of voltage surges and electromagnetic noise common in industrial sites on the system. This design enables the module to operate stably in harsh industrial environments. Flexible integration and compatibility support The Honeywell 900G02-0202 module can be perfectly integrated into the Experion PKS process knowledge system and is compatible with the ControlEdge control platform. Its design complies with the standards of DCS (distributed control system) and PLC (programmable logic controller) and is widely used in multiple industrial fields such as petrochemical, power, metallurgy, and pharmaceuticals. The module supports hot-swappable operation, and can be replaced and maintained without interrupting system operation, significantly improving system maintenance efficiency. At the same time, the product complies with international industrial automation standards such as IEC 61131-2 to ensure its excellent performance in reliability and safety. Rugged design for harsh environments The hardware of the module adopts an industrial-grade design and can work stably in a temperature range of -40°C to +70°C. It is suitable for a variety of application environments such as control rooms and outdoor control boxes. Its circuit board is protected by a triple-proof coating, which is moisture-proof, dust-proof, and corrosion-proof, effectively extending its service life. In addition, the module has a self-diagnosis function, which can monitor line faults, channel abnormalities, power supply fluctuations and other problems, support preventive maintenance strategies, and effectively reduce the risk of system failure and downtime. Conclusion Honeywell 900G02-0202 digital input module is an indispensable signal acquisition unit in modern industrial automation systems. It has flexible integration, high acquisition accuracy, and a solid and reliable structure. It can be widely used in various automation control architectures. Through efficient digital signa...
17/07
2025

Yokogawa ATK4A-00 S1 Analog Input/Output Module: precision and active industrial automation tool
Introduction The industrial flow rate, daily profit trend, digitization, automation, high performance I/O model demand and growth. Among the many products available, Yokogawa ATK4A-00 S1 Analog Input/Output Module with outstanding model signal processing ability, distributed control system (DCS) intermediate component. It is possible to set up a precise number system, control the process and time, and create an indispensable basis in the industrial environment. The main text includes a deep introduction to the core abilities of the model, technical advancement, and intermediate performance for industrial use. Industrial model signal processing ability ATK4A-00 S1 supports the design of the input and output routes, and the high-precision model signal for use with the input and control system required by the user. The model is designed to have a high division rate and to resist the voltage design, and when the current voltage is high or in poor conditions, it can also be used to ensure that the signal is changed. Its model includes import passageway and capacity for various sensor types, comprehensive heating electric devices, RTDs and more 4–20 mA standard transfer device; output part support electric current ring or electric signal output, can be connected to various industrial devices for adjustment. At the same time, the electrical separation system for the passageway and system construction, the efficient evacuation electrical system, and the installation system connectivity. Yoyokogawa flatland uninterrupted collection The model is a highly advanced and capable Yokogawa CENTUM VP ProSafe-RS control platform, which is currently an automated framework that has been integrated with the powertrain. It supports heating function, no demand stoppage can be completed immediately, modification or modification, directing the production industry, burning oil, etc. are particularly important. Imitation layout, ready-to-use method, departmental convenience, no need for large-scale processing, large reduction in production site engineering department costs. The communication system has an internal positioning function, can be used in a long distance, can be controlled in a fixed position, can be fixed at a high speed, has a low artificial cruise speed, and can stop the machine. In addition, ATK4A-00 S1 conforms to the international industrial automation standard, which provides long-term operation guarantee. Continuous high-precision number installation and improvement process control In today's industrial automation, the number of collective qualities is directly determined, the control efficiency is reduced, and the decision speed is increased. ATK4A-00 S1 or higher accuracy capture simulation signal, the number of controllers that can be used to control the control system, and the accuracy of the control system can be greatly improved. The model is quick to operate, low in duration, special temperature control, flow rate, power, etc...
16/07
2025

Utilizing Yokogawa ECO*A signal management system industrial signal integrity
Introduction In today's industrial automation process control system, reliable signal transmission is of utmost importance to maintain operational efficiency and safety. Yokogawa ECO*A signal control system, which makes sure the signal control system is designed separately. The system supports multiple types of sensors, controls, controllers, and a number of controllers. Due to the low noise of the traffic, the signal decreases and the protection system components are improved, the performance of the ECO*A is improved in the multi-species industrial environment, and the communication is an important effect. Main features and technical specifications of ECO*A signal management Yokogawa ECO*A signal management equipment has many technical characteristics, suitable for use in the manufacturing industry. A comprehensive collection of various types of input types, such as support for heating, heating and blocking (RTD) and model electric/current signals, and various types of sensor technology that provide convenience. Equipped with a circuit board for electrical isolation between imports and exports, effective prevention of earth circuits, and guaranteed signal integrity. It has a high import accuracy, a constant measurement, and its ability to perform precise measurement under intense conditions. Normal support is available for import equipment, and specific equipment is required. The card's performance is low, the structure is solid, the convenience is cheap, and the machine can be controlled or modeled. Typical numbers are comprehensive, the number of imports is limited, the number of imports is changed, and the rate is controlled as the time progresses. Industrial automation mid-term employment benefits ECO*A signal control unit for use in petroleum, electricity, manufacturing and water treatment, etc. In the current situation, the sensor always outputs a weak signal or a loud signal, and the PLC or DCS is effective after the demand has been processed. The communication provided is that the electric power isolation signal is released, the ECO*A card ensures the temperature, power, flow rate, etc., the amount of the key measurement is changed, and the evacuation signal is lost. This may reduce the number of errors caused by sensor malfunction during downtime, which may result in production continuity. In addition, the card is solid and durable, has industrial specifications, can be used immediately, has a long lifespan, has low fallout, and has high durability. Yokogawa restraint system aggregate and tolerance Yokogawa ECO*A signal control system design and attention system interoperability, ability to integrate Yokogawa's control system and control solution solution. CENTUM VP, FAST/TOOLS SCADA and other automated flatbed combination work, output signal format conformance, and minor system import requirements. Card supporting digital communication, real number exchange, continuous process analysis, simplified system constructi...
15/07
2025

Yokogawa PSCAIAAN analog input module: Accurate data acquisition enables industrial automation
Introduction: In industrial automation systems, accurate and reliable data acquisition is the core of achieving process control stability and efficiency. Yokogawa's PSCAIAAN analog input module is designed for processing analog signals in industrial sites and has excellent performance and anti-interference capabilities. By performing high-precision monitoring of analog quantities such as temperature, pressure, and flow, the module plays a key role in improving process control accuracy and equipment safety. Its seamless integration with Yokogawa's control system enables it to maintain excellent data integrity and signal stability in harsh industrial environments. Advanced signal acquisition and processing capabilities The PSCAIAAN module supports multiple analog inputs and can receive a variety of signal types, such as voltage, current, and thermal resistance. Its high-resolution analog-to-digital conversion capability (A/D) can accurately digitize actual operating signals, which is suitable for industrial application scenarios requiring closed-loop control. At the same time, the built-in filtering function can effectively eliminate transient interference signals, making the collected data more stable and reliable. In addition, the module has a channel isolation design and self-diagnosis function, which can ensure the safety and continuity of the overall operation even if some systems are abnormal. Users can flexibly configure the range and unit conversion of the input channel, and can quickly adapt to various field signals without frequent calibration, greatly reducing system debugging time and improving deployment efficiency. Powerful integration with Yokogawa control system The PSCAIAAN analog input module is perfectly compatible with Yokogawa's CENTUM VP and ProSafe-RS systems, and realizes fast communication and synchronous control in the distributed control system (DCS) architecture. It transmits data through a high-speed system bus to ensure real-time and low latency, which is especially suitable for industries with high requirements for response speed, such as chemicals, electricity, and refining. It is worth mentioning that the module supports hot swapping, and the system does not need to be shut down for maintenance or replacement, which effectively ensures the continuous operation of key facilities. The module strictly follows Yokogawa's quality and safety standards, and while providing high reliability, it also further improves the overall availability of the system. Solutions for multiple industrial fields PSCAIAAN analog input modules are widely used in industrial scenarios that require high precision and high reliability, including but not limited to: Petrochemical industry: used for temperature and pressure monitoring of distillation towers and reactors; Water treatment facilities: real-time tracking of pH, conductivity and dissolved oxygen; Power plant systems: used to measure turbine temperature, flow and pre...

18/07
2025

Foxboro commemorates 50 years of outstanding innovation in industrial automation control technology
Introduction As one of the most prestigious brands in the automation industry, Foxboro is now celebrating its extraordinary achievements in process control over the past 50 years. Since its establishment, it has always won industry recognition for its high-precision engineering design, stable and reliable system architecture, and continuous pursuit of operational efficiency. For half a century, Foxboro has continuously promoted the digital upgrade of key industries such as manufacturing, energy, chemicals, and oil and gas, and has shaped a new paradigm of industry change with its scalable, intelligent and highly secure automation solutions. Continuation and accumulation of technological innovation Foxboro, which began in the early 1970s, embarked on a development journey with the original intention of creating reliable measurement and control systems for heavy industry. From pioneering pneumatic control equipment to powerful distributed control systems (DCS), Foxboro has always been at the forefront of automation innovation. It is particularly worth mentioning that the I/A Series® modular DCS platform launched by Foxboro not only integrates real-time control, data acquisition and enterprise-level system docking functions, but also sets new industry standards in terms of reliability and flexibility. Because of this, the platform can be widely used in high-demand industrial scenarios, helping companies improve operational efficiency, ensure safety, and extend equipment operation time. With the development of technology, Foxboro has gradually moved from the analog era to digital transformation, and successfully built a system platform for the Industrial Internet of Things (IIoT). Maintaining compatibility with early systems and long life cycle support is also one of the important factors that Foxboro is trusted by users. Advanced control solutions for smart manufacturing In the current era of accelerated integration of high digitalization and automation, Foxboro continues to launch cutting-edge solutions adapted to the development of Industry 4.0. Its process control system now integrates artificial intelligence, edge computing, cloud platform interconnection and real-time data analysis to help customers achieve higher efficiency, predict equipment status in advance, and gradually enter the era of autonomous operation and maintenance. EcoStruxure™ Process Automation, a platform created by Schneider Electric, reflects Foxboro's firm commitment to openness and interconnected architecture. This next-generation automation system integrates control, safety, energy efficiency and analysis functions, allowing factory managers to control processes more efficiently, reduce operational risks, and tap deeper production potential. More importantly, the Foxboro system is embedded with network security mechanisms and intelligent diagnostic functions at multiple levels, making it an indispensable technical pillar in the digitalization strategy of...
17/07
2025

Foxboro Releases AI Intelligent Industrial Predictive Maintenance Solution
Introduction: In the current industrial context where equipment reliability and operating efficiency are highly valued, Foxboro has launched a new AI-based predictive maintenance system tailored for industrial scenarios. The system combines deep learning and data-driven analysis technology to identify equipment anomalies in advance, optimize maintenance processes, and effectively extend the life cycle of key equipment. Compared with the traditional passive response maintenance method, the active diagnosis mechanism brought by AI maintenance tools enables enterprises to ensure production continuity while greatly reducing the risk of unplanned downtime. AI Redefines Industrial Maintenance Mode In the past, most industrial maintenance activities relied on periodic plans or operator experience judgment, which often resulted in a waste of maintenance resources and even failed to avoid sudden equipment failures. Today, a new approach is being promoted by Foxboro: through continuous real-time monitoring and algorithm-driven anomaly detection, the health status of equipment can be accurately portrayed, so that timely measures can be taken before potential failures occur. Not only that, the AI system can be directly integrated into the original control platform with almost no complex transformation. Data collected by multiple sensors, including temperature, pressure and vibration, will be quickly processed by intelligent algorithms to generate equipment performance prediction models. Through this data-supported diagnostic mechanism, enterprises no longer rely on subjective experience, but rely on reliable technical basis to make scientific maintenance decisions. Wide Applicability and Significant Benefits Across Industries The AI predictive maintenance tool developed by Foxboro was designed with full consideration of the compatibility of multi-industry application scenarios, and is widely used in key areas such as petrochemicals, electricity, water and manufacturing. Its core advantages include: Significantly reduce equipment downtime: Since problems can be identified in advance, maintenance work can be scheduled during planned shutdowns, thus avoiding sudden interruptions. Overall maintenance costs are greatly reduced: With accurate predictions, many redundant parts replacements or manual inspections are no longer required. Safety and compliance are more guaranteed: Equipment failures are controlled at the embryonic stage, which greatly improves the safety of the production environment and helps meet regulatory requirements. Asset utilization efficiency is improved: Through continuous feedback of health data, equipment can operate in a better state, thereby improving the return on asset investment. It is these practical achievements that make the system play a key enabling role in promoting industrial modernization. Edge computing and digital ecology realize intelligent maintenance closed loop A major highlight of this solution is th...
16/07
2025

How does the Foxboro control system operate innovating chemical industry and petrochemical industry?
Introduction Chemical industry and petrochemical industry has high flexibility, precision and high efficiency process control system, high demand, more management and operation to ensure safety, quality and quantity. As a representative of production-driven automation technology, Foxboro control system development is an important solution for small business changes. In general, it is possible to integrate the reduction calculation method, the actual time can be expanded and the structure can be expanded, and the Foxboro system can provide additional support to the system, reducing the time and resources management. Explore the main text to find out how to control Foxboro's control system. Advanced process control and automation ability The core of Foxboro's chemical and petrochemical operations is its advanced process control (APC) function. Basic model restraint strategy for system construction, automatic control system, improvement of reaction dynamics, separation engineering and continuous production line. In this way, we can horizontally automate the movement to the maximum extent, reduce the industrial wave, reduce the production rate, and ensure the raw material wave or environment change. Foxboro control system supports flat platform, multi-change control system, integrated system, sensor system, and the number of installations in the field. System provision, activity allocation selection, comprehensive approval, supply and control system model, management of personnel, specific engineering demand setting system automation plan. In addition, the integrated safety system (SIS) function guarantees key operation safety, low-temperature and dangerous chemical products, and the industrial style. Strengthening time and number analysis The Foxboro control system provides comprehensive control over time and operation, with the ability to monitor temperature, power, flow rate and components, etc. A number of advanced systems have been established to collect hard cases and improve signal processing and failure detection. In general, integrated equipment studies and model identification and other advanced analytical tools, system strengthening, advanced efficiency, and further improvement. Analyzing the history and actual time flow, Foxboro system construction, improvement, and implementation of corrective measures for drifting. This has a small function of reducing the number of non-computing machines, improving the use of resources, and comprehensively investigating and reporting disappearances. Expandability and security of future industry Foxboro is modeled on, can be expanded to ensure the structure of the building, currently has a factory base, and has no connection to the future technology development. Combines various communication systems and industry standardization, Foxboro control system promotion, third-party equipment and enterprise resource planning (ERP) platform interoperability. The system support distributed re...
15/07
2025

New Automated Platform Manufacturing Safety Efficiency from Foxboro
Introduction The manufacturing industry's daily profits are digitized and harmonized, and the company's safety and efficiency are carefully monitored. An important item under the production of durable electric power, Foxboro's progressive automatic flatbed production model. This is a trivial solution to improve the efficiency of the chemical industry process, so that it will continue to be safe and effective, and the new standard has been established in terms of reducing energy efficiency. Text general exploration of how Foxboro borrows its technology from heavy new developments to the modern production scene. Progress control innovation safety standard Today's manufacturing industry faces a double challenge of high efficiency, production and security personnel and equipment safety. Foxboro's integrated process control system (like Foxboro Evo™ and I/A Series® system) provides outstanding control accuracy and situational situation sensing ability to meet any challenge. Since then, the safety function (SIF), capacity and time limit for automatic operation has been low. It has a redundant structure, an advanced safety check, a safety control device, a complete success capability, a stone-free system, and a strong security during the medical and heavy industry operations. During the course of the operation, there are different operating personnel, and the Foxboro system suffers from a large drop in safety and accidents, resulting in an unmanageable component of the industry. Time-based analysis of running efficiency Foxboro's automated solution guide includes intelligent number installation, collection and analysis tools, and the ability of operators to create intelligent decisions when implementing them. The system structure supports high-speed numbers and high-level signal processing, making sure that the factory power, temperature, flow rate, liquid level, etc. are included. Borrowed EcoStruxure™ Process Expert flatbed, Foxboro realized its performance and energy efficiency. Operators can communicate with one interface, control the health status of the system, check the efficiency, and improve the basic AI calculation. These various integrated methods help reduce low power consumption, reduce material waste, and provide high equipment efficiency (OEE). In addition to the rapid decision-making ability of the movement, the production efficiency has increased, and the production system has increased the production ability in the market. Borrowing model design design system structure activation and extensibility Foxboro Automation Plateau's greatest success is its imitation and expansion framework. There is no doubt that the old system will be remodeled, but the new line will be constructed, and Foxboro's solution plan will be developed to meet the demands of the various industries. It supports distributed control system (DCS) and supports multiple types of control systems, I/O access and communication configuration. The abil...

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